Energy Link contacted Gemini Valve with a request for a two-way stainless steel ball valve paired with a 24 VDC fail-safe electric actuator. Their team needed a reliable, USA-made assembly that would meet the specific technical and sourcing requirements for their emission control skids. Gemini collaborated with Energy Link’s engineers to create a tailored fail-safe solution, quickly provided a prototype and later fulfilled a 400-unit order. The relationship has continued, with additional orders expected through 2027 and beyond.
Energy Link designs and builds control systems for emission-related applications. Their work includes integrating automation and monitoring technology into process equipment. With a focus on precision and long-term system performance, their solutions support high-stakes operational environments.
In 2022, Energy Link submitted an inquiry through Gemini’s website. They were looking for a compact, USA-made valve and actuator assembly that could meet application-specific size and performance requirements. Off-the-shelf options fell short, especially in providing a fail-safe function and meeting strict system specifications. The project also required high product availability to avoid sourcing delays.
Gemini reviewed Energy Link’s request and initiated a direct conversation between engineering teams. This led to a better understanding of how the valve would function in their system. Gemini recommended a modified assembly with a capacitor-based fail-safe feature. They remained flexible as Energy Link’s system design changed over time.
To support the evolving project, Gemini Valve:
These actions supported faster testing and ensured the solution aligned with project goals.
The initial order included 400 fully assembled and tested units. Energy Link scheduled deliveries over four months, and Gemini adjusted production accordingly. Requests for expedited shipping were met on schedule. Early delivery helped Energy Link integrate components ahead of plan and avoid material shortages.
Energy Link continues to use the engineered Gemini assembly as part of their final product design. Orders have been placed through 2027, with additional demand forecasted well into the following years to support the client’s production schedule.
Energy Link’s team highlighted several aspects of their experience working with Gemini. From early design conversations through ongoing production, they appreciated the direct access to engineering support and Gemini’s ability to adjust to evolving system requirements. As product specifications changed, Gemini provided updated configurations quickly and delivered components on time. They also noted the sample turnaround time helped speed up internal testing.
“Clients appreciate that they can speak directly with our engineers and get answers fast — often in a single conversation.” — Seth Sherman, Key Account Manager, Gemini Valve
Gemini’s collaboration with Energy Link demonstrates the value of timely engineering support and adaptable manufacturing. By aligning early with the client’s technical needs, Gemini delivered a reliable valve solution that integrated smoothly into a complex system. The partnership reinforces Gemini’s ongoing role in supplying engineered valve solutions for clean energy and automation systems.